Polycarbonate glass in place. No pics of the process. I built it all from scratch. I made patterns for all the glass and frames for the glass.
 |
| From Hardtop2 |
 |
| From Hardtop2 |
Now I have to finish the top. More glass, then paint.
 |
| From Hardtop2 |
Wednesday, July 27, 2016
The Hard Top / Hard Dodger. *Part 3*
So I have finally finished the bottom of the hardtop. I have painted and set all the
Polycarbonate glass in place. No pics of the process. I built it all from scratch. I made patterns for all the glass and frames for the glass.
Now I have to finish the top. More glass, then paint.
Polycarbonate glass in place. No pics of the process. I built it all from scratch. I made patterns for all the glass and frames for the glass.
Now I have to finish the top. More glass, then paint.
Thursday, July 21, 2016
The Hard Top / Hard Dodger. *Part 2*
So now we have the top up on the boat. I built an adjustable jig to hold it so I could get the right height and location. Here are some pics with the process of fitting the top to the bottom rail I had made earlier.
By the way, this was the most difficult part.
Starting to look good. I think.
Looking lean and mean.
Dirty boat.
Ok now we have it together (barely). So let's lift it off and to the ground.
On the work horses for final assembly and finishing.
By the way, this was the most difficult part.
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
Starting to look good. I think.
 |
| From Update_July 20, 2016 |
Looking lean and mean.
Dirty boat.
 |
| From Update_July 20, 2016 |
Ok now we have it together (barely). So let's lift it off and to the ground.
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
On the work horses for final assembly and finishing.
 |
| From Update_July 20, 2016 |
The Hard Top / Hard Dodger. *Part 1*
So here we go. This was spread over about a year. First I made the actual top piece, then the bottom rail was made right on the boat. Then I built the gantry crane to set the top piece up there and join the two together.
I started with a table to make the mahogany ribs that are internal to the top.
Made with OSB, filled with thickened epoxy, sanded, then clear coated with epoxy again to give a nice smooth surface then waxed about 8 times so the glue would not stick to the form.
Next a large form was made that matched the same curve as the ribs. I did not take pics of that part. I have a few of the actual glue up of the top piece.
There is a layer of 1/4" luan on top and bottom. Mahogany ribs with 1/2"foam panel between them with solid Mahogany about a foot around the edges.
I used plastic nails to nail the first layer to the form. This allowed easy removal and sanding. I used a cheap Harbor Freight 18Ga. nail gun. Worked great and saved about $300 from buying a Italian gun made for them.
Later I cut it to shape and glassed it top and bottom.
I started with a table to make the mahogany ribs that are internal to the top.
Made with OSB, filled with thickened epoxy, sanded, then clear coated with epoxy again to give a nice smooth surface then waxed about 8 times so the glue would not stick to the form.
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
Next a large form was made that matched the same curve as the ribs. I did not take pics of that part. I have a few of the actual glue up of the top piece.
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
There is a layer of 1/4" luan on top and bottom. Mahogany ribs with 1/2"foam panel between them with solid Mahogany about a foot around the edges.
I used plastic nails to nail the first layer to the form. This allowed easy removal and sanding. I used a cheap Harbor Freight 18Ga. nail gun. Worked great and saved about $300 from buying a Italian gun made for them.
Later I cut it to shape and glassed it top and bottom.
 |
| From July 21, 2016 |
 |
| From July 21, 2016 |
Wednesday, July 20, 2016
Name on the boat.
A week left to take it to the marina. 10 years of work nearly done. Got the name on today. I will also post some info on the hard top/dodger that I designed and built.
It means "Sunshine" in Spanish.
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
It means "Sunshine" in Spanish.
Adding a wheel to the dinghy.
Wouldn't it be nice to just wheel your dinghy down to the beach or up the beach? I got the idea from Harry Bryan in Canada.
http://www.harrybryan.com/harrybryan/
Some Pics of what I did.
Installed. I had to cut a hole in the boat and build a well for it. Not hard and no
maintenance issuses with the 1" stainless tube and plastic parts.
http://www.harrybryan.com/harrybryan/
Some Pics of what I did.
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
 |
| From Update_July 20, 2016 |
Installed. I had to cut a hole in the boat and build a well for it. Not hard and no
maintenance issuses with the 1" stainless tube and plastic parts.
 |
| From Update_July 20, 2016 |
Subscribe to:
Posts (Atom)
